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When I checked, my #1 was at 1/2 out. If you say yours works well at one full turn out, I'll start from there. Thanks for the tip on checking the butterflies - I'll definitely do that and check the screw between the bodies.
Unfortunately, I'm heading out of town tomorrow and won't be able to play with this for a week. I'll try again when I get back and will let you know how it goes.
Thanks for the great advice!
Definitly go 1 turn out,(I know thats too tight), just look /check at that center screw for now. Unless the screw was definitly messed with, get #1 at one turn out and I'll bet you get a whole lot closer.
As I stated earlier, if that center screw was messed with 1&2 would be close, 3&4 close and you couldn't get the two sets close (which you don't have)
Max limits is 10mms, you should be able to get way closer than that. My Carbmate is calibrated with mm's, so I can see, per mm how close I am to each other (within 3mms across the board)
Good luck, you'll get it!