True and true...I'm just happy that they at least used a coating that doesn't rust. As you know, steel in general has become less pure, rather has more impurities, as manufacturers move to cheaper sources/methods. It's a PIA with a lot of the work I do when I need a nut or bolt right now, and locally the only things I can get are weak, have impure coatings, etc. Either way, from the midpipe back I should be able to weld with SS 308 rod and be ok. Nothing is under any appreciable stress.
I'll check out your links and see what I can come up with, thanks. One of the tools for my little fab shop that I am yet to come up with is a pipe notcher, as I don't want to waste $ on a cheapo. Suppose I could build one easily enough though. This is one of the times where I think about tubing benders (I have a roller, but not a bender), but I've been reluctant to buy one of those as well since most of them under $1k will bend this sort of stuff fine, but not the heavier walled tubing I often work with. Luckily I have a steel shop close by, so getting my hands on tubing/pipe stock is easy enough. Like I said, I would like to give a shot at building some cans, but I'm not opposed to ordering these either. There are plenty out there that look great, for 50$ each brand new, if one had the Y pipe ending at whatever distance was needed from the tail for whichever cans one picked up. There's also the other bike option, not because I want "R1 cans" or whatever on my bike, but because they are cheap and can be made like new with elbow grease and a new packing.
Whatever I do, I'll be sure to take pics. and post them up. I thought I was done for at least a little while after the last round of mods/rebuilds, but with the weather here and another 10 days of rain forecast.....
Thanks again guys, I need to get the tail tidy cut out too so maybe today I'll start ripping back in to the rear end
Loren