Hi Trey..I heartily appreciate your sharing my headlight kit with everyone..
I am truly sorry about the bad threads on the headlight bolts that hold the fairings.. it might be a bad batch... If you want I can send you some new ones and I will test them before I send to make sure they are good....
About the headlight power the bulb is a 35W/35W dual filament phillips H4. I have it on my FZ6 for over a year now and its okay for a city night driving...
Mounting the headlight stay to the frame/forks should have been straight forward. The stay has a hook on the brake side that tucks under the Triple Tree. The hook on the clutch side is moded and just needs to be zip-tied or hose clamped to the lockset. The bottom of the stay has two holes that match the holes on frame/forks. The kit has two 40mm M6 bolts and 2 20mm spacers that help maintain some space between the stay and frame so the handlebar can turn. If you get a chance I would appreciate if you can email me some pics of the stay mounted so I can see what is going on and I i need to make some adjustment...
Again I sincerely appreciate you sharing my kit with everyone..