self make a clutch bushing

pantone

peter
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Sep 9, 2010
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Taipei,Taiwan
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There is a small plastic bushing inside the clutch lever which avoid metal to metal contact between the clutch wire head and lever. My 31,000km bush had worn seriously. Partzilla shows this can be bought only with the lever. I went to the wareshop to buy a ID6mm, OD8mm rigid platic tube costing only 1 USD and it takes me 10 min to make a new bush.
photo 1:seriously worn bush
photo2:near view
photo3:rigid plastic tube bought in my country wareshop
photo4:cut with knife
photo5:cut a groove and drill a 3mm hole for lubricant catching
photo6:insert into the lever(look nice)
photo7: attach the wire, finish
 
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