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  1. E

    So many names for the FZ6, which are the same and which are different?

    If you have a 2009 you have a FZ6 S2 2007-2009: FZ6 S2 (Black engine, frame, new swingarm, 4 piston brake calipers, new gauge cluster etc.) 2004-2006: FZ6 S1 (Silver engine and frame except for 2006, old swingarm, 2 piston brake calipers, old style gauge cluster etc.) These are the FZ6's as we...
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    Timing help...... Please

    I did consider replacing the chain, kind of wishing I did, but it would probably take 2 weeks to get the parts for it and I didn't want to leave my grandmas garage in a state while I waited, oh well, a fun project for next winter when I get missing the bike. I usually do a throttle body sync...
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    Timing help...... Please

    They were both slightly retarded, like the intake mark was a mm or so below the head line and the exhaust mark was a mm or so above the head line. I remember it not being on 100% when I disassembled (I'll know for next time to take more pictures, guess I just got excited when I was...
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    Timing help...... Please

    Reassembly (with new fork oil) happened yesterday, I nervously started it and it sounded good, normal if not a little smoother. It ran a little rich at the start but it started to look and smell normal as I let it idle for a bit. I assume this is from unplugging the battery for a couple days and...
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    Valve Clearance ADJUSTMENT

    Re: Valve Clearance ADJUSTMENT; a quick "how to" remove exh cam Some of my thoughts: -Remove the front wheel and forks for way nicer access to the valve cover (plus then its a great time to do your fork oil/fork seals) -Take pictures of EVERYTHING before completely disassembling -If you dont...
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    Valve Clearance ADJUSTMENT

    Re: Valve Clearance ADJUSTMENT; a quick "how to" remove exh cam These are my exhaust valve specs from when I checked and adjusted them, the intake valves were all okay, and the paper I had written all the info on is covered in oil and banned from the kitchen where I am writing this Shims...
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    Timing help...... Please

    I rotated it through probably 5 miles yesterday haha,I never felt any resistance and I was turning it with a very small ratchet (spark plugs out). I decided I was okay with it, one gear cog back and the T was too low, the bike has 45,000 miles on it, and I've owned it since 6,000 and 2013 so I...
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    Timing help...... Please

    To be honest I'd forgotten about the fact that maybe the chain stretched a touch, it does have 70,000 km on it, if my thinking is correct, the T mark would be slightly above the line if both cams are dead on with the head line. One thing that's been baffling me was I zip tied the chain to the...
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    Timing help...... Please

    The little line you see is the crankcase split, it's got a little excess sealant or whatever they used oozing out ever so slightly
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    Timing help...... Please

    So I just re-shimmed all my exhaust valves, went very well... then came setting the timing because I was dumb and didnt ziptie the chain to the other sprockets, so the timing was off when I reinstalled the exhaust cam. I have the two cam timing marks perfectly opposing each other, the T on...
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    Choking out

    Are you saying your bike is cutting out when you just start it on a cold engine?... choke would imply carburetors... FZ6 (and FZ6r) are fuel injected. The computer likely richens the fuel mixture depending on what temp readings its getting. Could be a temp sensor not working right? do you have...
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    Valve clearances too tight?

    I have looked at that chart of yours many times haha, I was following the guide and going in 180 degree increments, but I ended up forgoing that and just watching for when each cylinder in question had its cam lobes opposing each other. I'm going to check for a third time tomorrow then pull the...
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    Valve clearances too tight?

    I just got finished taking my whole front end apart, got the forks out to change out the oil, figured I should check the valves as... well I'm at 70,000 km and they havent been checked yet :spank: It was a little messy and a hassle to get everything out of the way and sorted out, but I managed...
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    CBR600F4i Wrenching Summary

    On a slightly different note, where did you get the shims? I know you're GTA area, a recent Cycle Canada article comes to mind (if you're not a reader you definitely should start), the editor tried to go in to his Toronto area shop and exchange some shims (Honda). They said they wouldn't do it...
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    Ticking sound from the engine

    That sounds similar to the regular FZ6 tick, I've had it since day 1 with the bike and its never changed. That being said I would still recommend at least checking over the cam chain tensioner, you can isolate where the sound is coming from by holding a screwdriver handle to your ear and placing...
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    No crank with full battery. What can be the case? (Not the bike this time)

    Have a look at all your fuses, and check for corrosion/looseness on the battery and main grounding wires. Sometimes it looks connected but if its loose it won't have the connection it needs. I had this happen on an accord, negative terminal on the battery was pretty loose and had a lot of...
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    The thrill is gone

    I got a second project bike to work on cause I was kinda bored with the lack of work/mods to do on the FZ6, both money and not wanting to have any down time stopped me from doing any real big mods. I have gotten the bored feeling, during the spring I commute to work 12 hour days for each weekend...
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    December 2015 BOTM - winner erburtt

    Woo, Thank everyone! she's still a work in progress but hopefully I'll actually (legally) have it on the road soon
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    Magnetic sump plug, not worth the packaging it came in.

    I actually never thought of putting the magnets on the outside of the drain plug. On my vintage bike I was toying with the idea of putting a magnet on the inside of the plug after I did a rebuild, I decided against it since I was afraid the heat would weaken the magnet and it would fall off/run...
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    crashed...

    Did you crack your frame? or chip a piece off? I missed that part in the original post. I was expecting this to be a couple hundred dollar fix for the fairing mostly
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